Profitability
Earn more while paying less
Sure I want to earn more. But how do I do it? Does it work out in my special case?

Yes. Earning more is possible with every stamping machine.

How is this done?

The first and most obvious is to increase the runtime of the machine. Therefor you continue production during brakes and produce in ghost shift.

What is ghost shift?

Production in a shift with reduced personal or even without any operators.
How do I control the machines without personal?

This is where our monitoring products come to use. You equip your machines with Brankamp monitoring units which monitor and control the production process.

But this is paying and not earning money.

Brankamp monitoring units improve your production and give you, as already mentioned, the ability to produce during brakes and ghost shift. The longer runtime of your machine, enabled by our process monitoring untis, increase your production output and thus your income. The unit will pay itself quickly.

See below an example showing how much you can earn with only 15 minutes.

You said "paying less". What about this?

Our monitoring units can detect failures like slugs, die crack, broken punch, broken spring, unejected scrap and more. The unit will automatically and instantly stop the machine. This will reduce machine downtime and repairation costs. In addition, the monitoring unit helps the operator to optimize the machine and tool settings and thus increases your production quality and reduces the amount of faulty parts. It can even sort out faulty parts for you.

 

The benefits of a Brankamp monitoring unit:

  • Production during brakes and ghost shift
  • Reduces downtime
  • Reduced machine stops
  • Reduction of rapairation costs
  • Production quality improvement
  • Visualisation of the process for better understanding and control
  • Easy machine set up

and it will even pay itself quickly.

 
We offer a profitability calculation for your personal case. All you need is to to fill out a form. Free of charge.

Every additional unit increases your ghost shift performance and your income.

 
Example of a profitability calculation

The following calculation shows the additional income when only one machine runs only 15 minutes longer per shift. Imagine how much several machines in ghostshift would make.
Profitability Calculation
Company *
Product Spring
Name *
Date *
Gain per part 0,05 $
x 120 cylces/min    
x 2 parts/cycle 12,00 $ gain/min
x 15 min additional runtime per shift 180,00 $ add. gain/shift
x 2 shifts/day 360,00 $ add. gain/day
x 220 workdays/year 79.200,00 $ add. gain/year
x 40% fix-costs coverage 31.680,00 $ add. gain/year

With just 15 minutes of additional runtime the machine increases your income by almost 32.000,- $ per year.

A Brankamp monitoring units start with a price of about 4.500,- $ (1 monitoring channel).

As you can easily calculate, this unit would pay itself in less than 2 month.

Now imagine you produce parts in ghost shift, for example 4 hours runtime per day in the evening/night and perhaps even on weekends. The monitoring unit will pay itself within days.